Sensor Integrating Machine Elements

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Interaction of sensor system and machine element

Exemplary measurement tasks in machine elements

Gear

Screw

As one of the most widely used machine elements, the screw offers excellent potential for driving digitalisation through the procurement of data. Therefore, in addition to recording physical quantities that are directly related to the primary function, it is also possible to record a range of other physical quantities. The physical quantities relevant for the primary function are:

  • axial force
  • torque
  • bending torque

Other physical quantities that can be recorded include:

  • temperature
  • acceleration
  • rotational speed
  • electric field
  • magnetic field

Rolling bearing

Gas foil bearing

Journal bearing

Shaft coupling

Splined shaft

Key

Seal

Calculation methodology for service life / load carrying capacity

Evaluation method for load carrying capacity

Mechanical integration

Prototypes

Components

Wiring / connectors

Testing / validation

Requirements for test technology

Validation strategy

Cost aspects

Potentials / challenges additive manufacturing

Potentials / challenges heat treatment

Operating strategy

Data handling

Algorithms for reduction

Methods for buffering

Outlook on the use of data

Operating strategy for processors

Validation strategy

Data transfer

Barriers / shielding

Protocols

Microsystem technology

Sensor systems

Overview of physical measuring principles

Temperature
Strain
Acceleration
Acoustic noise
Conductivity / impedance

Resilience

Energy harvesters

Energy storages

Processors (in situ)

Methodology for design of SiME

Modular system

Die Idee eines Modulbaukastens ist, anwendungsfallspezifische Konfigurationen von mikroelektronischen Komponenten zu Sensorsystemen für SiME aufwandsarm erzeugen zu können. Je nach ME und Anwendungsfall werden passende Komponenten und Module ausgewählt und zu einem kompatiblen Gesamtsystem konfiguriert, welches dann ins ME bauraum- und funktionsneutral integriert wird.

Modulbaukasten
Modulbaukasten

Zur Modularisierung werden Konfiguraitonsdiagramme (Configuration Network Diagram) erstellt. Hierbei werden die Produkteigenschaften mit den Komponenten verknüpft und die Komponenten den jeweiligen Modulen zugeordnet. Das ganze kann dann in SysML implementiert werden.

Configuration Network Diagram
Configuration Network Diagram

Costs of electronic components

High-quality

Low-quality

Literature